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Straight Teeth Gear Racks
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Product Description
Racks Functions |
Straight Teeth Gear Racks
Straight Teeth Gear Racks are products with a straight line of equally spaced teeth, be used to convert rotational movement into linear motion. very similar to a spur gear, But in a more linear fashion than spur gears. racks work side by side with the pinion,which is a small cylindrical gear meshing with the gear rack.
The advantages of a Straight Teeth Gear Racks are its mechanical simplicity, large load carrying capacity, and no limit to the length, etc. And they are used for a number of different applications.Some of these applications include stair lifts, automatic sliding gates, rack railways, overhead crane, conveying systems, and a number of other similar applications.
The Straight Teeth Gear Racks range consists of metric pitches from module 1.0 to 16.0. The styles include helical, straight (spur). Rack lengths up to 2.00 meters are available standard, with unlimited travels lengths possible by mounting segments end-to-end. These are described as “gear racks with machined ends”.
Straight Teeth Gear Racks Functions
Straight Teeth Gear Racks are used for transmitting power from one part of a machine to another. You can have any number of gears connected together and they can be in different shapes and sizes. Gears are used in tons of mechanical devices. They have several important functions.
They can provide a gear reduction in motorized equipment or increase speed.
They can Increase force. Often, a small motor spinning very fast can provide enough power for a device, but not enough torque. With a gear reduction, the output speed can be reduced while the torque is increased.
And they can change direction. When two gears mesh together, the second one always turns in the opposite direction. You can also use specially shaped gears to make the power of a machine turn through an angle. For example, the differential uses a cone-shaped bevel gear to turn the driveshaft’s power through 90 degrees.
Manufacturing of Straight Teeth Gear Racks|
Straight Teeth Gear Racks
Our Straight Teeth Gear Racks is made by cutting, but there are other methods such as rolling, casting and forging. The gears teeth are created by specialized gear hobbing machines and CNC machine.
When high accuracy and hardness are not needed, the production steps for metal spur gears usually consist of: cutting off round rod material, turning blanks on a lathe, tooth cutting using, for example, a hobbing machine, and deburring. Also, set screw holes and keyways may be added as needed.
Our machining methods include CNC machining, spline, thread rolling, gear hobbing, teeth cutting, centerless grinding, finishing. Also we can do it by boring, drilling, milling, turning, broaching, tapping, wire EDM.
The Straight Teeth Gear Racks undergoes integral quenching and tempering, so as to offer superior mechanical performance as well as high strength and deformation resistance. Due to this, it supports working with high load. Through high frequency quenching, the teeth become with high hardness and superb wearing resistance.
As a gears manufacturer and exporter based in China. we can design various non-standard gears products according to drawings. If you need tailor-made gears, please tell us specifications such as the module, pressure angle, teeth number, and other requirement.
We are able to design and make customized Straight Teeth Gear Racks for mechanical power or movement transmission purposes.
Heavy Duty Gears |
Straight Teeth Gear Racks
We manufacture Straight Teeth Gear Racks and large heavy duty gears, often with bespoke tooth profiles. Many profiling options are available for gears. For high load precision applications, Daxin Metal can offer a fully machine cut gears, produced to the same high standards as our precision cut gears. For less demanding applications where cost is critical, we are able to offer a high quality flame cut profile. In order to manufacture a cost effective yet accurate tooth form, we can supply laser cut profiles for thinner materials.
These heavy duty gears are usually used in mining and quarrying, construction, marine/offshore, waste and recycling, water treatment. we are able to ensure that only the highest quality components are delivered, ensuring trouble free installation and the longest possible Straight Teeth Gear Racks life for our customers.
Straight Teeth Gear Racks Applications |
Straight Teeth Gear Racks
Our Straight Teeth Gear Racks are widely used on the industries such as agricultural machinery, engineering machinery, factory automation, packaging machine, industrial robots, food processing machine, car production machine, machine tool industry, material handling, printing machine, automatic cutting / welding machine, machine for medical / cosmetic field, construction machine, wood / glass processing machine. And petroleum, sugar making, thermal power generation, mineral processing, automobile parts.
We are also able to offer bespoke Straight Teeth Gear Racks and branded, with our customers markings free of charge for large volume users.
product information
Process | Machining, Forging , Casting, Cutting |
Material | C45(1045), A3(low carbon steel), 40Cr, 20CrMnTi, 42CrMo, Cast iron, Ductile iron, Copper, Stainless steel and so on as per your request |
Heat Treatment | High frequency quenching, Carburizing, Shot peening, Quenching and Tempering, Nitriding |
Surface Treatment | Blacking, Hot-dip Galvanizing, Hard Chrome Plating, Zinc Plating, Electroplating, Nickel plating, Sandblasting, Color painting Dacromet coating, Powder coating, customer requirement |
Performance | Long lifespan, High precision, High wear resistance, High strength,Low noise, Smooth and steady, Fatigue strength |
Model | ANSI, DIN , JIS Standard, Non-Standard, Spur Gears, Helical Gears, Straight Bevel Gears, Spiral Bevel Gears, Worm Gears, Gear Racks |
Packaging | Products carefully packaged,Inner plastic bag and outer carton box or customer requirement,after long distance transport or long time store, open the package, brand new, no damage no rust. |
Welcome your enquiry
When you work with Daxin Metal, you’ll have access to a professional team with years of experience fabricating Straight Teeth Gear Racks.
For a timely quote, please complete and submit the following information. We are ready to address your questions and special requests to support you on your engineering challenge.
Our team will immediately reply your project inquiries to your email
Our Service
Competitive Advantage:
More than 10 years advanced technology and experience of us will give strong support for the Sprockets you need. We will understand your need of product quickly, and give quick respond and good service.
Under the full quality control system, our roller chain sprockets go through the precise product line and strict testing process. We have excellent working flow and standard to ensure stability, products reliable enough for using.
Take our scale economy, raw material superiority, and sincerity for clients to account, the price of Chain Wheel do have a great competitiveness. They are good value and cost effective than your imagine.
We sincerely hope establishing long and friendly business relations with clients from all over the world.
Our goal is not just providing product,but also providing a complete solution including product design, fabrication and service for our customers to achieve their upmost satisfaction.
INQUIRY FAST REPLY CONTACT PRODUCTION
AFTER SALE SERVICE ARRIVE DELIVERY QC INSPECTION
TRADE ASSURANCE
100% Product Quality Protection 100% On-Time Shipment Protection 100% Payment Protection
Sprocket / Gear / Chain Coupling / Gear Rack / Galvanized Steel Products / Transmission Shaft /
Service
Packing & Delivery
1. Testing 2. Assembling 3. Packing
4. Sealing 5. Loading 6. Shipping
PACKING
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Inner Packing: Carton, Standard export packing or According to customer’s requirement Outer packing: wooden cases or According to customer’s requirement
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SAMPLE TIME
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6–15 days
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PRODUCTION TIME
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15–45 days or According to customer’s requirement
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DELIVERY CLAUSE
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FOB Tianjin, CFR, CIF, Express delivery
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PAYMENT CURRENCY
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USD
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PAYMENT METHODS
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T/T, L/C, MoneyGram, Other payment terms we can negotiate |
Questions and Answers:
Q: Can I get a sample?
A: Yes, we’re able to supply stock samples without charge but we need you provide your account of express.
Q: How many days can I get the product if I place an order?
A: For stock order, you’ll received them in 3-5 days by express and 15-25 days by sea shipment.
Q: What is the terms of payment?
A: For the convenience of business, we normally accept T/T,Western Union,Paypal for the instant payment.
Q: How much money of the advance payment should I pay for the order?
A: For small order that less than $5000, you need pay 100% for the order value; For those amount over $5000,we will ask you pay 30% of the total amount as the advance payment.
Q: Do you have any aftersales service?
A: Yes we have a perfect after market service for all the customer. If you get any problem, we will reply you at the first time and supply the best solutions to solve the problem.
Q: Is there any discount or promotion for customers?
A: Yes, we will have a good discount for our stable customer. In addtion, we will send special and beautiful gifts at the christmas or new year to all customer.
Welcome your enquiry
When you work with Daxin Metal, you’ll have access to a professional team with years of experience fabricating sprockets and gears.
For a timely quote, please complete and submit the following information. We are ready to address your questions and special requests to support you on your engineering challenge.
Our team will immediately reply your project inquiries to your email